In this work, a facile superhydrophobic coating for 2024-T3 aluminum alloy is developed and characterized. The corrosion resistance of the coating was analyzed. The results showed that the coating has high polarization resistance and a low corrosion rate. Furthermore, a micro/nanoscale investigation about the interaction between substrates and the corrosive environment was carried out using the in situ atomic force microscope technique. The change in surface topography was monitored for both the bare aluminum alloy substrate and the superhydrophobic aluminum alloy. The results showed that the coating retained surface features indicated that the coating has excellent corrosion resistance.

In the present work, an efficient route has been further explored to achieve the batch synthesis of inorganic fullerene (IF)-WS2 nanoparticles, and the self-lubricating film is conveniently prepared by coating these nanoparticles on the surface of metal substrates. The as-synthesized IF-WS2 nanoparticles have a closed hollow structure with an average particle size of about 50 nm and are evenly distributed in the self-lubricating film. Further friction tests show that the film has excellent friction properties, with its lowest friction coefficient of approximately 0.008, which can be mainly attributed to the unique hollow cage structure and a smaller particle size of the IF-WS2 nanoparticles.

Impedance spectroscopy was conducted on colloidal ITO thin films that had been subjected to alternating oxygen and argon plasma treatments, followed by air annealing from 150 to 750 °C. An equivalent circuit consisting of an RC element nested within another RC element, featuring a negative resistance and a negative capacitance, fitted the data well. These results are interpreted as being due to surface plasmons that are a function of the presence of nanoporous ITO-rich regions surrounded by isolated ITO nanoparticles coated with an amorphous polymer that intertwines with the ITO-rich regions as a function of annealing treatment.

The quality of the polymer raw material used in plastic processing methods is an important characteristic because it is one of the main factors in producing quality products. Therefore, the characterization of polymeric pellets in the polymer processing industry is very important to avoid using inferior materials. In general, differences in the interiors of polymeric pellets reflect differences in their densities. In this study, a high-sensitivity magnetic levitation method was used to characterize the polymeric pellets in four different occasions. The device used has a high sensitivity that can distinguish minute differences as small as of 0.0041 g/cm3 in density between different samples. In addition, the method can obtain a sample's density without knowing the weight and volume of the sample. This method can be used to characterize materials by testing only a single pellet, which is very useful for polymeric pellet characterization.

Severe cracking and unsatisfied mechanical performance are the major challenges of manufacturing titanium aluminide (TiAl) components by selective laser melting (SLM). In this work, graphene oxide (GO) sheets were introduced onto the metal powder surface to improve the manufacturability of SLM of a Ti–48Al–2Cr–2Nb (at.%) alloy and enhance the mechanical strength of the laser-fabricated parts. The effect of laser power and GO content on the macromorphology of single-track processing was investigated, showing that the crack-free track could be obtained with the addition of 0.1–0.5 wt.% GO under a laser power of 110 W. In addition, the characterization of multilayer buildups via electron backscatter diffraction and backscatter electron imaging reveals the grain refinement during SLM of GO/TiAl nanocomposites. Finally, the strength of the as-built samples was examined using micro-hardness test, showing a maximal increase of 21.9% by adding 0.3 wt.% GO into the TiAl powders from laser-fabricated samples without GO.

A novel approach is utilized to investigate the deformation mechanisms at the microstructural level in 3D-printed alloys. The complex formation methods leave a unique and complicated microstructure in the as-built 3D-printed alloys. The microstructure is three leveled, composed of meltpools, grains, and cells. Deformation mechanisms in this microstructure are still highly unexplored due to the complexities of analysis at this scale. To understand these, we establish an image processing framework that converts scanning electron microscope (SEM) images directly into models that are scaled up and 3D printed with representative stiff and soft materials for the proposed material types within the body. These bodies are loaded in uniaxial tension with digital image correlation to study the strain gradient and stress delocalization as a result of the microstructure. The same models were tested through Finite Element Analysis (FEA) with materials similar to reality. Our testing shows the hierarchical material distribution leads to an increased damage tolerance.

Dark-field x-ray microscopy is intended for the acquisition of three -dimensional (3D) movies of the nanostructure (grains, domains, and dislocations) and the associated local strain within bulk materials. It is analogous to dark-field electron microscopy in that an objective lens magnifies diffracting features of the sample. The use of high-energy synchrotron x-rays, however, means that these microstructural features can be large and deeply embedded. The spatial and angular resolution is on the order of 100 nm and 0.001°, respectively, and full maps can be recorded in seconds to minutes. Four applications of the technique are presented—domain switching in ferroelectrics, processing of metals, microstructural characterization of biominerals, and visualization of dislocations. The ability to directly characterize complex, multiscale phenomena in situ—and in 3D—is a key step toward formulating and validating multiscale models that account for the entire heterogeneity of materials.

Three-dimensional (3D) tomographic imaging of the structural, chemical, and physical properties of a material provides key knowledge that links the structure of a material to both its processing and structure that is central to studies across a broad spectrum of materials. For many decades, tomography using x-rays or electrons has proven to be an essential 3D characterization tool. In recent years, advances in technology have significantly pushed the envelope of these techniques in many respects, enabling new imaging capabilities at the nanometer and atomic scale. This article highlights several such developments in nanoscale x-ray and electron tomography. The five articles that appear in this issue of MRS Bulletin discuss research frontiers that include multimodal x-ray tomography at the nanoscale, x-ray spectroscopic tomography, dark-field x-ray microscopy, electron nanotomography for functional nanomaterials, and atomistic imaging by electron tomography. These articles give a holistic view of the status of these techniques and promising future directions, as well highlighting their applications for scientific problems.

At the forefront of developments in synchrotron x-ray microscopy, nanoscale-resolution high-dimensional spectrotomography under controlled sample environments has been demonstrated. Such cutting-edge experimental capability has been broadly applied to scientific studies in the field of energy materials science, where the dynamically evolving structural and chemical defects play a vital role in the functionality. In this article, we review novel developments of this technique from both experimental and data/information mining perspectives. Using studies on lithium-ion battery electrode materials as examples, we highlight the rich information in the high-dimensional and high-resolution x-ray tomographic data, which can be used to interpret the complicated thermal-electro-chemo-mechanical interplay that occurs under the operating conditions and collectively determines battery performance. We also discuss the frontier challenges in this field and our perspectives of the future directions in the context of projected major developments in the landscape of large-scale x-ray facilities across the globe.