Published online by Cambridge University Press: 15 February 2011
Several electronics packaging schemes involve polymer/inorganic interfaces, including: dual-in-line packages, tape automated bonding and multilayer interconnects. Typically, the thermal expansion coefficients are disparate, so these interfaces often cause high stress. Therefore, a phenomenological model describing transient stresses in spin-coated polyimide films was developed. The model is based on linear viscoelastic theory, and it accounts for shrinkage caused by solvent evaporation and imidization, viscoelastic relaxation, and thermal expansion mismatch. Strains have been defined from three mechanisms: thermal expansion mismatch, chemical curing, and solvent evaporation. Stress is, then, calculated by using the Classical Maxwell Model with one element. The concept of free volume is used throughout the model to estimate viscosity, modulus, and other quantities related to calculating strains. Model predictions for stress as a function of temperature during film cure and thermal cycling are fit with experimental data obtained from a bending beam apparatus.
Stress has been estimated by using the thin film approximation of the Timoshenko bilayer stress equation. Experimental data agree well with wafer bowing stress measurements. Although the technique does not yet take into account changing polyimide thickness during curing, the results still show qualitative curing dynamics. This preliminary study revealed good agreement between predicted and observed effects of material properties on stresses developed during cure and thermal cycling. Specificially, an unexpected high in-cure stress was observed for a standard low CTE polyimide. High stresses during curing can be as detrimental to an electronics device as high stress during device operation, so this technique may be useful when screening polyimides and/or prescribing curing schedules. Future work will improve the predictive capability of the model.
To send this article to your Kindle, first ensure no-reply@cambridge.org is added to your Approved Personal Document E-mail List under your Personal Document Settings on the Manage Your Content and Devices page of your Amazon account. Then enter the ‘name’ part of your Kindle email address below. Find out more about sending to your Kindle. Find out more about saving to your Kindle.
Note you can select to save to either the @free.kindle.com or @kindle.com variations. ‘@free.kindle.com’ emails are free but can only be saved to your device when it is connected to wi-fi. ‘@kindle.com’ emails can be delivered even when you are not connected to wi-fi, but note that service fees apply.
Find out more about the Kindle Personal Document Service.
To save this article to your Dropbox account, please select one or more formats and confirm that you agree to abide by our usage policies. If this is the first time you used this feature, you will be asked to authorise Cambridge Core to connect with your Dropbox account. Find out more about saving content to Dropbox.
To save this article to your Google Drive account, please select one or more formats and confirm that you agree to abide by our usage policies. If this is the first time you used this feature, you will be asked to authorise Cambridge Core to connect with your Google Drive account. Find out more about saving content to Google Drive.