Published online by Cambridge University Press: 28 February 2011
Stresses in WSi2 films prepared by chemical vapor deposition have been examined using an optically levered laser beam during typical processing cycles to 900 C. Initial heating produces tensile stress levels of 1.0 GPa at 500 C with crystallization into the inetastable hexagonal form. Cooling from this temperature results in room temperature stresses of 1.2 GPa. A large decrease in the tensile stress level accompanies the transformation into the stable tetragonal structure during heating from 500 C to 750 C. Films in this form are mechanically stable and respond elastically to further thermal cycling.
Films of TaSi2 sputtered from an intermetallic target and co-sputtered from elemental targets have also been investigated. Initial heating of films sputtered from the intermetallic target produces a tensile stress state during crystallization which is high but slightly less than observed during crystallization of WSi2. This high tensile state is not observed in films deposited in layers from elemental targets. The appearance of a metastable phase is not observed for intermediate anneals in either case. The initial crystallization results in the stable phase of hexagonal TaSi2. Fully annealed films are elastic below 920 C.