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Published online by Cambridge University Press: 21 February 2011
The formation mechanism of facets occurring during epitaxial growth of CoSi2 are described using a Co/Ta bilayer. At the early stage of annealing, the diffusion of Co atom occurs across the interlayed Ta layer, first forming a CoSi layer on the Si substrate. CoSi2 grains nucleate at the CoSi/silicon interface and grows laterally parallel to the surface. Due to the difference of dominant moving species in CoS2 and CoSi, the CoSi2 grain at the interface impedes the interface movement, thereby, leading to the facet formation. Epitaxial CoSi2 grains nucleated at the non-epitaxial CoSi2/silicon interface and the faceted corner and grow laterally along the Si surface. With increasing annealing temperature, the epitaxial quality of the CoSi2 improves because of increased lateral growth rate of the CoSi2.