Published online by Cambridge University Press: 17 March 2011
A phenyl-containing highly cross linked polyborosiloxane (PBSiO) was synthesized as a flame retardant for polyethylene terephthalate (PET). We coated montmorillonite (MMT) clay, a very high aspect ratio and high specific surface area layered silicate with synthesized PBSiO to introduce synergism in flame retardation to the PET nanocomposite film that retained thermal and mechanical properties. This PBSiO has high thermal stability at the processing temperature (270-285° C) of PET and acts as a compatibilizer between PET and clay that are otherwise incompatible. During burning, the flame retardant PET containing PBSiO and MMT forms a protective borosilicatecarbonaceous intumescent char on the surface. Cone calorimeter tests were performed to evaluate key fire properties of the PET/PBSiO/MMT. The peak heat release rate (PHRR) of PET that contains 5 wt% PBSiO and 2.5 wt% MMT was reduced by 60% and similar trend in the reduction of mass loss rate of the nanocomposite was observed.