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Published online by Cambridge University Press: 15 February 2011
The effects of accelerated fatigue tests on the crack formation in 95.5%Pb-2%Sn-2.5%Ag and 95%Pb-5%Sn solder joints have been investigated. The fracture surfaces which form upon mechanical stress have been studied by SIMS and XRD techniques. They are always located in the solder layer and show grain growth of the Pb-rich α phase present in the phase diagram of the Pb-Sn and the Pb-Sn-Ag systems. Grain growth is accompanied by tin depletion. XRD patterns of samples after 1, 40, 80 fatigue cycles show no variations of lattice parameters of the phases present in the alloy thus ruling-out the formation of new phases under mechanical stress.