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Published online by Cambridge University Press: 10 February 2011
A simple thermo-mechanical model is applied to evaluate the influence of the nonuni-formity of ZnO varistor disks used in surge arresters on their energy handling capability. By solving heat transfer equations for a varistor disk with nonuniform electrical properties, we compute the time dependence of the temperature profile and the distribution of thermal stresses. The model can identify the energy handling limitations of ZnO varistors imposed by three different failure modes: puncture, thermal runaway, and cracking. It conforms to the available failure data, and explains the observation that energy handling improves at high current densities.