Published online by Cambridge University Press: 25 February 2011
Ultrafine beta-SiC powders are synthesized in a thermal argon plasma jet reactor by a reaction between methane and silicon monoxide. High temperatures (>10000 K) and rapid quench rates (>106 K/s) lead to a high degree of super-saturation of the chemical vapor, resulting in homogeneous nucleation of ultrafine SiC particles. The maximum conversion of SiO to SiC determined by thermogravimetric analysis is 97%. Particle size analyses show a bimodal distribution with the majority of the particles falling in a size range from 2 to 40 nm. Larger particles with sizes larger than 80 nm are also observed. Characteristically-shaped SiC single-crystal platelets are observed throughout this work.