Published online by Cambridge University Press: 10 February 2011
Rapid thermal processing is widely applied in self-aligned Ti silicide processes for deep-submicron devices. We investigated and modeled the effects of rapid thermal processing variables (silicide formation temperature and time, and anneal temperature and time) and Ti thickness on deep-sub-micron device characteristics. The effect of Ti thickness, formation temperature and time on diode leakage and bridging due to silicide lateral growth, and its correlation to silicide thickness was analyzed; as well as the effects of these and the anneal variables on n+ gate sheet resistance, silicide to source/drain contact resistance and transistor source-drain series resistance. An expression for n+ gate sheet resistance is given, as function of anneal temperature and time, silicide thickness, linewidth and TiSi2 C49 grain size after formation, based on a nucleation density model in agreement with measurements of TiSi2 C49 to C54 transformation kinetics. The tradeoffs and process window limits are discussed, as well as trends observed when scaling down lateral and vertical dimensions. We show that for advanced technologies, the scaling of silicide thickness and linewidth narrows the process window between full C49 to C54 transformation and agglomeration temperatures. Due to the high activation energy of the C49 to C54 transformation, a process window for low sheet resistance exists only for high temperature-short time processes.