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Published online by Cambridge University Press: 01 February 2011
We demonstrate a micro-molding method for submicron patterning of a low-index sol-gel nanoporous glass for the purpose of fabricating large-area (∼3”×”) label-free photonic crystal optical biosensors. SEM images show that the sol-gel exhibited minimal shrinkage and good substrate adhesion and depict precise and uniform pattern transfer over the fabricated area within the limits of measurement resolution. A unique characterization approach accurately and quickly revealed porous glass patterned over a large area with geometrical and material properties uniform within 1%. We suggest that this robust method is an excellent approach for photonic crystal sensor fabrication, and may also find applications in integrated optics and electronics.