Published online by Cambridge University Press: 25 February 2011
CVD WSix films have been widely employed for ultra thin gate and bit-line applications. Recently, for sub 0.5 μm technologies based on CVD WSix polycide gates and interconnects, efforts have been made to replace the silane-based deposition chemistry with that based on dichlorosilane (DCS) reduction of tungsten hexafluoride (WF6). Fluorine-contaminated gate oxides and poor film adhesion and cracking (especially after high temperature annealing/oxidation) are main characteristics of silane-based WSix which could be detrimental for fine geometries of sub 0.5 |im technologies. In this paper, the composition and structure of DCS-based CVD WSix films were studied. WSix films were deposited on 200 mm, implanted polysilicon substrates; silicide film thickness ranging from 60 to 200nm. A high temperature furnace anneal and oxidation cycle was used to examine post-oxidation film properties. SIMS, RBS and X-ray diffraction (XRD) were used to determine film composition profile, structure and texture on both as-deposited and annealed/oxidized films. Si/W uniformity through the depth of the film, for both W-rich and Si-rich interfaces, and its impact on film adhesion and cracking were studied. Also, WSix step coverage for sub 0.5 μm polycide topographies were examined.